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Activated carbon adsorption desorption condensation recovery device

The activated carbon adsorption desorption condensation recovery device is an organic waste gas treatment device that combines adsorption and condensation methods. The activated carbon adsorption desorption condensation recovery device fully utilizes the advantages of both methods, with high purification efficiency. It can effectively convert the disadvantages of adsorption and condensation methods, regenerate the ad···

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  • Descrption
  • Principle
  • Process Flow
  • Features
  • Parameter
  • Apply

PRODUCT DESCRPTION

The activated carbon adsorption desorption condensation recovery device is an organic waste gas treatment device that combines adsorption and condensation methods. The activated carbon adsorption desorption condensation recovery device fully utilizes the advantages of both methods, with high purification efficiency. It can effectively convert the disadvantages of adsorption and condensation methods, regenerate the adsorbate, use low-temperature water vapor desorption to restore the activity of the adsorbate, and recycle the organic matter desorbed, achieving the goal of purifying exhaust gas.

TECHNICAL PRINCIPLE

TECHNICAL PRINCIPLE

The principle of activated carbon adsorption desorption condensation recovery technology is to use granular or fibrous activated carbon to fully adsorb the molecules of organic components in exhaust gas. When the adsorption reaches a certain saturation level, the adsorption stops and saturated low-pressure water vapor is used to heat and adsorb the saturated activated carbon. The adsorbed organic components are activated and vaporized to desorb and escape from the activated carbon. The activated carbon that restores activity can then re adsorb the gas molecules of organic components. Finally, the desorbed organic components are condensed to liquefy and automatically separate with water before recovery.

PROCESS FLOW



    • Pre treatment adsorption: The exhaust gas is pressurized by a fan and enters the activated carbon adsorber. Organic components are adsorbed as they penetrate the activated carbon layer, and the purified gas is discharged from the top after adsorption.

    • Desorption regeneration: The desorption recovery process uses steam to regenerate activated carbon. The desorption steam enters from the top, heats the activated carbon bed, desorbs organic matter, and the humidity and temperature of the desorbed activated carbon are very high. It is necessary to blow air into the adsorber to cool and humidify the activated carbon adsorption bed.

    • Condensation recovery: The mixed vapor generated by desorption is recovered into a liquid mixture through a condenser, and the mixture can be recovered for organic matter through gravity stratification, distillation, rectification, and other methods.

FEATURES

  • 01

    High value of solvent recycling and utilization

  • 02

    The efficiency of exhaust gas treatment reaches 90%

  • 03

    Steam desorption efficiency reaches 80%

  • 04

    Low system temperature reduces safety hazards

  • 05

    Can run intermittently or continuously

  • 06

    Activated carbon regeneration, saving operating costs

PRODUCT PARAMETER

Pretreatment device

Primary filter: The primary filter is mainly used to filter dust particles larger than 5 μ m. The primary filter comes in three styles: plate type, folding type, and bag type. It is made of pure white cotton folding type and can achieve a removal efficiency of over 95% for particles larger than 5 μ m.

Medium efficiency filter: The bag type medium efficiency filter, with its unique bag structure, ensures that the airflow is evenly filled throughout the entire bag. The unique hot melt technology can prevent excessive squeezing or leakage between bags, thereby reducing resistance and maximizing dust holding capacity. The reinforcing 'bag support grille' can prevent the filter from shrinking or bending in extremely poor working environments. The filtration efficiency for particles ≥ 1.0 μ m is 65%.

High efficiency filter: using polypropylene filter paper as the filter material, separated by aluminum plates, with an aluminum alloy frame, and sealed with environmentally friendly polyurethane sealant. The filtration efficiency for particles ≥ 0.5 μ m is 99.5%.

Activated carbon adsorption device

Columnar activated carbon: high adsorption efficiency and strong ability; Capable of simultaneously processing multiple mixed organic waste gases; Purification efficiency ≥ 95%; Simple maintenance and management, low operating costs; Adopting an automated control operation design, the operation is simple and safe; Fully enclosed type, suitable for both indoor and outdoor use.

Condensation recovery system

Condenser: a component of the refrigeration system, belonging to a type of heat exchanger, which can convert gas or vapor into liquid, quickly transfer the heat in the tube to the air near the tube, and take away the heat of the gas or vapor.

Oil water separator: Utilizing the different densities of oil and water to achieve gravity separation of oil and water. Low investment, low operating costs, high oil removal efficiency, good results, and no secondary pollution.


SCOPE OF APPLICATION

Organic solvent recovery in industries such as printing, furniture, petrochemicals, coal chemicals, leather, textile printing and dyeing, rubber, plastics, footwear, pharmaceuticals, electronics, chemical fibers, etc. Recyclable organic substances include benzene, ketones, esters, alcohols, aldehydes, ethers, alkanes, and hydrocarbons.

COMPANY HONOR

COMPANY HONOR

ENGINEERING CASE

ENGINEERING CASE

TECHNICAL PRINCIPLE

TECHNICAL PRINCIPLE

The principle of activated carbon adsorption desorption condensation recovery technology is to use granular or fibrous activated carbon to fully adsorb the molecules of organic components in exhaust gas. When the adsorption reaches a certain saturation level, the adsorption stops and saturated low-pressure water vapor is used to heat and adsorb the saturated activated carbon. The adsorbed organic components are activated and vaporized to desorb and escape from the activated carbon. The activated carbon that restores activity can then re adsorb the gas molecules of organic components. Finally, the desorbed organic components are condensed to liquefy and automatically separate with water before recovery.

PROCESS FLOW



    • Pre treatment adsorption: The exhaust gas is pressurized by a fan and enters the activated carbon adsorber. Organic components are adsorbed as they penetrate the activated carbon layer, and the purified gas is discharged from the top after adsorption.

    • Desorption regeneration: The desorption recovery process uses steam to regenerate activated carbon. The desorption steam enters from the top, heats the activated carbon bed, desorbs organic matter, and the humidity and temperature of the desorbed activated carbon are very high. It is necessary to blow air into the adsorber to cool and humidify the activated carbon adsorption bed.

    • Condensation recovery: The mixed vapor generated by desorption is recovered into a liquid mixture through a condenser, and the mixture can be recovered for organic matter through gravity stratification, distillation, rectification, and other methods.

FEATURES

  • 01

    High value of solvent recycling and utilization

  • 02

    The efficiency of exhaust gas treatment reaches 90%

  • 03

    Steam desorption efficiency reaches 80%

  • 04

    Low system temperature reduces safety hazards

  • 05

    Can run intermittently or continuously

  • 06

    Activated carbon regeneration, saving operating costs

Product parameter

Pretreatment device

Primary filter: The primary filter is mainly used to filter dust particles larger than 5 μ m. The primary filter comes in three styles: plate type, folding type, and bag type. It is made of pure white cotton folding type and can achieve a removal efficiency of over 95% for particles larger than 5 μ m.

Medium efficiency filter: The bag type medium efficiency filter, with its unique bag structure, ensures that the airflow is evenly filled throughout the entire bag. The unique hot melt technology can prevent excessive squeezing or leakage between bags, thereby reducing resistance and maximizing dust holding capacity. The reinforcing 'bag support grille' can prevent the filter from shrinking or bending in extremely poor working environments. The filtration efficiency for particles ≥ 1.0 μ m is 65%.

High efficiency filter: using polypropylene filter paper as the filter material, separated by aluminum plates, with an aluminum alloy frame, and sealed with environmentally friendly polyurethane sealant. The filtration efficiency for particles ≥ 0.5 μ m is 99.5%.

Activated carbon adsorption device

Columnar activated carbon: high adsorption efficiency and strong ability; Capable of simultaneously processing multiple mixed organic waste gases; Purification efficiency ≥ 95%; Simple maintenance and management, low operating costs; Adopting an automated control operation design, the operation is simple and safe; Fully enclosed type, suitable for both indoor and outdoor use.

Condensation recovery system

Condenser: a component of the refrigeration system, belonging to a type of heat exchanger, which can convert gas or vapor into liquid, quickly transfer the heat in the tube to the air near the tube, and take away the heat of the gas or vapor.

Oil water separator: Utilizing the different densities of oil and water to achieve gravity separation of oil and water. Low investment, low operating costs, high oil removal efficiency, good results, and no secondary pollution.


Scope of application

Organic solvent recovery in industries such as printing, furniture, petrochemicals, coal chemicals, leather, textile printing and dyeing, rubber, plastics, footwear, pharmaceuticals, electronics, chemical fibers, etc. Recyclable organic substances include benzene, ketones, esters, alcohols, aldehydes, ethers, alkanes, and hydrocarbons.

MESSAGE

Hotline

400-808-2272