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Zeolite wheel equipment

The zeolite wheel is composed of a waste gas pretreatment system, a molecular sieve wheel concentration adsorption system, a desorption system, a cooling and drying system, and an automatic control system. The key components of the zeolite wheel concentration system are the adsorption wheel (using hydrophobic zeolite adsorption medium as the carrier) and ceramic fibers to form a corrugated membrane, which is then wou···

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  • Descrption
  • Principle
  • Process Flow
  • Features
  • Parameter
  • Apply

PRODUCT DESCRPTION

The zeolite wheel is composed of a waste gas pretreatment system, a molecular sieve wheel concentration adsorption system, a desorption system, a cooling and drying system, and an automatic control system. The key components of the zeolite wheel concentration system are the adsorption wheel (using hydrophobic zeolite adsorption medium as the carrier) and ceramic fibers to form a corrugated membrane, which is then wound into a honeycomb shape to form a cylindrical frame structure. The rotating bearing is installed in the middle of the wheel. The mechanical structure of the wheel is made of corrosion-resistant and high-temperature resistant materials. The zeolite wheel is divided into three zones: adsorption treatment zone, regeneration desorption zone, and cooling zone. The adsorption zone can concentrate the concentration of VOCs in the exhaust gas by 5-20 times. The zeolite wheel rotates at a speed of 1-6 revolutions per hour. When the adsorption zone for organic waste gas molecules shifts to the desorption zone, VOCs molecules are desorbed from the zeolite wheel by a small stream of hot gas, thereby restoring the wheel's adsorption capacity. The detached zeolite wheel rotates to the adsorption zone and repeats the process of adsorbing organic waste gas. The high-temperature VOCs desorbed from the zeolite wheel will enter the oxidation furnace and be burned and degraded into non-toxic and harmless small molecules such as CO2 and H2O. At the same time, the heat generated can be recovered and used to heat clean air for desorption.

TECHNICAL PRINCIPLE

TECHNICAL PRINCIPLE

The zeolite wheel rotates at a speed of 1-6 revolutions per hour. When the adsorption zone for organic waste gas molecules shifts to the desorption zone, VOCs molecules are desorbed from the zeolite wheel by a small stream of hot gas, thereby restoring the wheel's adsorption capacity. The detached zeolite wheel rotates to the adsorption zone and repeats the process of adsorbing organic waste gas. The high-temperature VOCs desorbed from the zeolite wheel will enter the oxidation furnace and be burned and degraded into non-toxic and harmless small molecules such as CO2 and H2O. At the same time, the heat generated can be recovered and used to heat clean air for desorption.

PROCESS FLOW

FEATURES

  • 01

    High heat exchange efficiency: The zeolite wheel uses recycled ceramics as the heat exchanger, which can reach 95%

  • 02

    Flexibility: The zeolite wheel can be used in combination with various processes

  • 03

    High processing efficiency: zeolite wheel can reach 90% -99%, meeting environmental requirements

  • 04

    Can handle high air volume exhaust gas: Each zeolite wheel can purify and treat up to 100000Nm3/h of air volume

  • 05

    The rotating structure of the zeolite wheel is suitable for continuous operation conditions, with stable rotational speed and consistent adsorption desorption wind speed, ensuring continuous operation and stable desorption concentration

  • 06

    Low operating power and low annual maintenance costs: Zeolite rotors have lower implementation costs compared to other purification treatment equipment

  • 07

    When treating low concentration organic waste gas, zeolite rotary wheels have better continuous operation, efficiency, and stability than fixed bed systems

  • 08

    The exhaust gas has wide applicability, small wind pressure loss, good stability, and easy maintenance

  • 09

    High safety: absorbent material is non flammable, eliminating fire hazards

PRODUCT PARAMETER

modelProcessing air volume (m ³/h)Occupation size (m)
THY-ZLR10kten thousand12×6
THY-ZLR20ktwenty thousand15×6
THY-ZLR30kthirty thousand18×6
THY-ZLR40kforty thousand20×8
THY-ZLR50kfifty thousand24×8
THY-ZLR100kone hundred thousand28×9
THY-ZLR150kone hundred and fifty thousand32×10
THY-ZLR200ktwo hundred thousand35×12

SCOPE OF APPLICATION

VOCs produced in industries such as petrochemicals, fine chemicals, coatings, pharmaceuticals and pesticide manufacturing, semiconductor and electronic product manufacturing, artificial board and wooden furniture manufacturing, leather, enameled wire, footwear, paint, packaging printing ink, adhesive production, metal casting, etc., including hydrocarbons, benzene, alcohols, phenols, aldehydes, ketones, esters, amines, nitriles (melamine) and other low to medium concentrations of high-volume organic waste gas treatment.

COMPANY HONOR

COMPANY HONOR

ENGINEERING CASE

ENGINEERING CASE

TECHNICAL PRINCIPLE

TECHNICAL PRINCIPLE

The zeolite wheel rotates at a speed of 1-6 revolutions per hour. When the adsorption zone for organic waste gas molecules shifts to the desorption zone, VOCs molecules are desorbed from the zeolite wheel by a small stream of hot gas, thereby restoring the wheel's adsorption capacity. The detached zeolite wheel rotates to the adsorption zone and repeats the process of adsorbing organic waste gas. The high-temperature VOCs desorbed from the zeolite wheel will enter the oxidation furnace and be burned and degraded into non-toxic and harmless small molecules such as CO2 and H2O. At the same time, the heat generated can be recovered and used to heat clean air for desorption.

PROCESS FLOW

FEATURES

  • 01

    High heat exchange efficiency: The zeolite wheel uses recycled ceramics as the heat exchanger, which can reach 95%

  • 02

    Flexibility: The zeolite wheel can be used in combination with various processes

  • 03

    High processing efficiency: zeolite wheel can reach 90% -99%, meeting environmental requirements

  • 04

    Can handle high air volume exhaust gas: Each zeolite wheel can purify and treat up to 100000Nm3/h of air volume

  • 05

    The rotating structure of the zeolite wheel is suitable for continuous operation conditions, with stable rotational speed and consistent adsorption desorption wind speed, ensuring continuous operation and stable desorption concentration

  • 06

    Low operating power and low annual maintenance costs: Zeolite rotors have lower implementation costs compared to other purification treatment equipment

  • 07

    When treating low concentration organic waste gas, zeolite rotary wheels have better continuous operation, efficiency, and stability than fixed bed systems

  • 08

    The exhaust gas has wide applicability, small wind pressure loss, good stability, and easy maintenance

  • 09

    High safety: absorbent material is non flammable, eliminating fire hazards

Product parameter

modelProcessing air volume (m ³/h)Occupation size (m)
THY-ZLR10kten thousand12×6
THY-ZLR20ktwenty thousand15×6
THY-ZLR30kthirty thousand18×6
THY-ZLR40kforty thousand20×8
THY-ZLR50kfifty thousand24×8
THY-ZLR100kone hundred thousand28×9
THY-ZLR150kone hundred and fifty thousand32×10
THY-ZLR200ktwo hundred thousand35×12

Scope of application

VOCs produced in industries such as petrochemicals, fine chemicals, coatings, pharmaceuticals and pesticide manufacturing, semiconductor and electronic product manufacturing, artificial board and wooden furniture manufacturing, leather, enameled wire, footwear, paint, packaging printing ink, adhesive production, metal casting, etc., including hydrocarbons, benzene, alcohols, phenols, aldehydes, ketones, esters, amines, nitriles (melamine) and other low to medium concentrations of high-volume organic waste gas treatment.

MESSAGE

Hotline

400-808-2272